September 19, 2011 Products

3 Common Misconceptions About External Wastegates

External Wastegate Installation

Turbosmart Reveals the 3 Common Misconceptions About External Wastegates

The 3 common misconceptions about external wastegates and what you need to know when choosing the right wastegate for your setup. With so many contradicting opinions and recommendations. It’s a little wonder that choosing the right Wastegate for your application can be confusing.

At Turbosmart we try to dispel some myths and shed light on the most common misconceptions regarding external wastegates.

1. The More Powerful The Engine, The Bigger The Wastegate You Will Need

False!

A popular misconception that a wastegate is possibly the only component in your whole engine package that can actually be made smaller, as you increase your boost/horsepower output is false. Below is a simple guide to help you:

  • A Big Turbo/Low Boost = Bigger Wastegate.
  • A Big Turbo/High Boost = Smaller Wastegate.
  • A Small Turbo/High Boost = Smaller Wastegate.
  • A Small Turbo/Low Boost = Bigger Wastegate.

2. Wastegates Don’t Operate In High Temperatures

False!

Contrary to the popular belief, external wastegates are usually mounted at the hottest part of the exhaust. This is the place where all the exhaust gases meet, creating extra heat. Moreover, when combined with the late combustion of unburnt fuel (due to rich mixtures, retarded timing and high octane fuels) significantly raises the exhaust temperature.

External Wastegate Setup

3. Larger Wastegate Valve Diameters Equal Better Flow

True!

However, while the valve diameter is without a doubt an important part of the flow rate. Equally important, but often misunderstood, is the relevance of the flow path. Hence, when comparing wastegates with similar valve sizes. It is very important to have a balanced body/valve/spring combination that is designed to work together. Furthermore, this will allow for maximum boost control. To conclude, all Turbosmart wastegates are designed with this in mind.

External Wastegate Setup

External Wastegate Setup

Your turbo and manifold setup primarily determine the mounting position of your wastegate and may be constrained by space restrictions in your engine bay.

For this very reason, the Turbosmart Engineering Department spends countless hours on the overall designs to provide you with the absolute highest flowing wastegates in the minor possible configuration. No other wastegates in the world offer the same performance per square millimetre.

When mounting your wastegate you should consider:

1. The weld flanges should be welded to your exhaust system. The weld flanges should be compatible with Stainless Steel and Mild steel welding rod material.

2. Secure the wastegate to the weld flanges with the supplied V-Band clamps. Do not forget to put the valve seat into the body before mounting the unit on the exhaust manifold. Tighten the supplied M6 screws to a torque value of 14 Nm (10 ft/lbs)

3. For best results, an attempt should be made, if space allows, to mount your wastegate at an angle to the exhaust flow to allow for better flow than a 90-degree mounting. See the schematic diagrams below for examples of mounting positions.

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to fit and set the product up yourself, ensure you have all the necessary tools and technical knowledge required to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 22 fantastic years of innovation and growth, we continue to look towards the future, as we release some revolutionary new products that will cement our reputation as an innovator and market leader.

Please contact us here and fill out a quick form so that our team can help you in an efficient way!

Product Advisor

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This tool is designed to remove some of the mystery of how to choose the right Wastegate, Blow-off Valve and Fuel Pressure Regulator, for your project.
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The last few years have been a little crazy for everyone, and we’re not immune - but we have managed to expand our product range as well as our manufacturing and distribution footprint. We’ve continued to innovate and keep our team and their families safe in uncertain times.

As Turbosmart products are all manufactured in-house in our Sydney, Australia Head Office. We’ve been able to support our customers throughout these challenging times seamlessly and, despite the challenges of distance, continued always to keep the demands and expectations of our customers our priority, making sure our solutions are in stock & well supported where & when our customers need them!
Nic Cooper Ceo & Founder
Nic Cooper
CEO & Founder

How to Choose the Right External Wastegate?

Engineered to Win!

With all the different sizes & variants available, which external wastegate should you chose for your build? In this video we cover the basics to help you make your next wastegate purchase with confidence!

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand. Turbosmart is well on track to lead the future in turbo technology.

Our engineers, build and track test all products in-house. Therefore, we ensure we’re continuously producing the highest quality blow-off valves, wastegates, boost controllers, gauges, pressure regulators, and hoses. For this reason, our products are designed to be used on both track and street applications.

Turbosmart External Wastegate Range

Engineered to Win!

The Turbosmart external wastegate range is a multi-award winning product used and trusted by enthusiasts, mechanics and top tier engineers worldwide. For the most part, it has undergone countless hours of R&D, testing and fine-tuning. 

Features & Benefits

Engineered to Win!

Turbosmart has solutions for all your wastegate needs.

Turbosmart Electronic External Wastegates

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